Basic Info.
Product Description
PP Construction Hollow Board Production Line
The production line can use PP raw materials and adopt a single-screw extruder to produce single-layer hollow sheets. The quality and specifications of the produced plates meet the requirements of the demanding company.
The extrusion machine mainly consists of feeding system, main extruder, extruder vacuum system, screen changer, metering pump, extrusion die, vacuum setting die, water circulation cooling system, setting table vacuuming system, cooling bracket, Traction machine, longitudinal trimming machine, horizontal cutting machine, stacking table, electrical control system, etc.
Product Advantages:
No.1. Smooth and clean.The splicing of the formwork is strict and smooth, and the surface degree and finish of the concrete structure after demoulding exceed the technical requirements of the existing clear water formwork.
No.2. Portable and easy to install.Light weight, strong process adaptability, can saw, planer, drill, nail, can be composed of any geometric shape, to meet the needs of various shapes of building die.
No.3. Simple stripping.Concrete does not stick to the surface, no need of demoulding agent, easy demoulding, easy to remove ash.
No.4. Stable weather resistance.High mechanical strength, in - 20 ºC to + 60 ºC temperature conditions, contractive, not wet bilge, no crack, deformation, stable size, alkali resistant anticorrosive, waterproof, flame retardant from rat pest control.
No.5. Beneficial to maintenance.Templates do not absorb water, no special maintenance or storage.
No.6. High variability.Types, shapes and specifications can be customized according to the requirements of construction projects.
No.7.Reduce costs.More times of turnover, plane mold turnover more than 50 times, column and beam mold not less than 40 times, low cost.
No.8. Energy saving and environmental protection.Scrap and waste templates can be recycled, zero waste discharge.
PP Hollow Formwork Standard Size (Customizable) | ||
Thickness(mm) | Width*Length(mm) | Weight(kg) |
15 | 915*1830 | 14-15 |
16 | 915*1830 | 15-16 |
17 | 915*1830 | 16-17 |
18 | 915*1830 | 17-18 |
15 | 1220*2440 | 24-25 |
16 | 1220*2440 | 26-27 |
17 | 1220*2440 | 27-28 |
18 | 1220*2440 | 29-30 |
Machine list:
No. | Machine | Qty. |
1 | Screw loader | 1set |
2 | ASM110/35 single screw extruder | 1set |
3 | Screen changer | 1set |
4 | Metering pump | 1set |
5 | Extrusion mould | 1set |
6 | Calibration mould | 1set |
7 | Mould shelf | 1set |
8 | Vacuum calibration table | 1set (3 groups) |
9 | Mold temperature controller | 1set |
10 | Vacuum system | 1set |
11 | Chiller | 1set |
12 | Haul-off unit with 6 rollers (Forward) | 1set |
13 | Trimming device | 1set |
14 | Haul-off unit with 2 rollers (Backward) | 1set |
15 | Cutter | 1set |
16 | Belt conveyor | 1set |
17 | Electrical control system | 1set |
Work Condition (provide by customer)
Temperature & Humidity | ≤40ºC, ≤95% |
Power supply | 3-phase, 380 V, 50 Hz(or customized) |
Wire/cables: | Wires/cables from power supply to control cabinet of this production line; |
Cooling Water hose/pipe | Water supply to machines and pools |
Lubrication oil: | Sinopec, Exxon mobile |
Energy Consumption
Installation power | Total 250Kw, Actual consumption about 130Kw |
Cooling Water | 5M3 / h; 20ºC |
Compressed air | 1M3 / h, 0.5-0.7Mpa |
Manpower | 3 Persons/shift(24 hours need 2-3 shifts) |
Acemien Service
1. Installation, debug
After equipment reached the workshop of customer, place the equipment according to plane layout we offered. We will arrange seasoned technician for equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and the salary.
2. Training
Our company offer technology training to customer. The content of training is structure and maintenance of equipment, control and operation of equipment. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.
3. Quality guarantee
We promise that our goods are all new and not used. They're made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.
4. After sales
After checking, we offer 12 months as quality guarantee, free offer main parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.
After quality guarantee, we offer technology support and after sales service. Offer wearing parts and other spare parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems.
FAQ
Q1: Do you have reference project?
A1: We have reference project in most countries, If we get the permission of the customer who has brought the machines from us ,we can tell you their contact information, you can go to visit their factory.
And you are always welcome to come to visit our company, and see the machine running in our factory, we can pick you up from the station near our city.
Contact our sales people you can get video of our reference running machine
Q2: Do you provide customized service?
A2: We can design the machines according your requirements(material ,power, product type, machine color and so on),at the same time we will give you our professional suggestion, as you know, we have been in this industry for many years.
Q3: What's your guarantee or the warranty of the quality if we buy your machines?
A3: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q4: How long time for installation?
A4: According to your machines order, we will send one or two engineers to your plant, it will take about 10 days to 25 days.